3 Reasons To Switch To PCD Tools
Diamond is one of the most durable materials in nature. It's hardness and durability have led to diamonds being used in the manufacturing of various industrial tools.
Since natural diamond is expensive and difficult to come by, synthetic diamond materials are used in the production of cutting tools. One of the most common types of synthetic diamond used in tool design is polycrystalline diamond (PCD).
Making the switch to PCD tools in your shop can provide you with many benefits that will improve productivity and efficiency over time.
1. Improved Surface Finish
Manufacturers must use caution when using cutting tools. Some tools can scar the surface of the materials that are being cut. PCD tools can eliminate the potential for surface damage.
A PCD cutting tool delivers a high-quality surface finish without the need for an additional finish process.
By preserving the integrity of the material surface, PCD cutting tools can help you save time during manufacturing. You will also be able to reduce the cost of each component created using PCD tools because these tools eliminate the need for secondary surface finish operations.
2. Increased Production Speed
Any company that manufacturers products in bulk knows that production speed is an important element. The faster you are able to generate each product, the more money your company can expect to make over time.
PCD tools can prove invaluable when it comes to increasing your production speed. A PCD cutting tool runs much faster than a high-speed steel or pure carbide cutting tool.
This increased speed doesn't compromise the efficiency and accuracy of a PCD tool, making them the perfect choice for use in your manufacturing facility.
3. Improved Product Quality
Many of the components created using cutting tools must adhere to strict tolerances in order to be marketable. PCD tools have the potential to significantly improve the quality of the products you generate each day.
A PCD tool will retain its cutting edge for a long period of time. This cutting edge remains sharp and accurate, which eliminates the need for secondary processes like deburring and grinding.
By making the switch to PCD tools in your shop, you can increase your productivity while simultaneously enhancing the overall quality of the products you manufacture.
PCD cutting tools allow your shop to enhance the quality of the services you provide. Consider making the switch to PCD tools for your cutting needs in the future. For more information, contact a PCD tool manufacturer.